Sigma Boy Jobs in Usa

About the Organization:

We are in the middle of a true operational transformation — moving from tribal knowledge and reactive processes to a disciplined, data-driven, standardized manufacturing environment. This is not “check-the-box Lean.” We are building systems, accountability, and a sustainable culture of continuous improvement. If you are hands-on, execution-focused, and motivated by measurable results, this is an opportunity to drive real change.

Position Overview:

The Continuous Improvement Plant Director will lead high-impact operational improvement initiatives across manufacturing. This role goes beyond analysis — you will implement solutions, train teams, standardize processes, and ensure improvements are sustained. High visibility role working cross-functionally with Production, Quality, Engineering, and Supply Chain, with direct visibility to senior leadership.

Responsibilities:

• Lead continuous improvement and lean manufacturing initiatives
• Identify and eliminate operational bottlenecks (quality escapes, rework, prep time, inefficient assembly, material flow issues, etc.)
• Lead Lean and Six Sigma (DMAIC) projects delivering measurable improvements in cost, quality, and cycle time
• Drive root cause analysis and implement sustainable corrective actions
• Convert tribal knowledge into Standard Work, SOPs, and clear work instructions and help move the operation toward a paperless, analytics-driven environment
• Support development of scalable, repeatable processes
• Develop and track KPIs (scrap, rework, downtime, OTD, cycle time)
• Analyze shop floor data and present actionable insights to leadership
• Measure and report savings in dollars, hours reduced, and risk mitigation
• Support ERP improvements, system integrations and implement visual management tools and structured shop floor controls
• Implement digital tools (Power BI, Excel, Power Automate, digital checklists)
• Deliver hands-on Lean/CI training to operators, leads, and supervisors
• Lead Kaizen events, Gemba walks, and cross-functional improvement workshops
• Reinforce accountability and continuous improvement mindset at all levels

Requirements:

• Bachelor’s degree in Industrial, Manufacturing, Mechanical Engineering, or related field
• 7+ years of hands-on manufacturing engineering or continuous improvement experience
• Strong knowledge of Lean Manufacturing (5S, VSM, SMED, Poka-Yoke, Visual Management) and Six Sigma (DMAIC, root cause analysis)
• Experience developing standard work, driving real improvements, measurable cost savings, cycle time reductions and shop floor digital tools
• Bilingual English/Spanish Required

Nice to Have:

• Six Sigma Black/Green Belt or Lean certification
• Background in Aerospace, heavy fabrication, or complex assembly preferred
• Experience leading ERP transitions, implementing MES and digital work instruction systems
• Knowledge of ISO 9001 or AS9100 a Huge Plus
• Demonstrated track record of measurable operational improvements
• Self-starter who takes ownership, stands behind data-driven decisions, and thrives in a hands-on environment

POSITION OVERVIEW:

We are seeking a hands-on and motivated Assistant Supervisor – Loadbank (Stationary) to support second-shift fabrication operations in Faribault, MN. This role is critical to leading a team of production associates to achieve production goals, uphold quality standards, and drive continuous improvement initiatives. The Assistant Supervisor will oversee daily operations, support workforce coordination, enforce safety compliance, and utilize Lean and Six Sigma principles to enhance productivity, efficiency, and team development.

RESPONSIBILITIES AND ESSENTIAL DUTIES:

• Provide leadership, direction, and daily oversight to the fabrication team to meet production targets and quality standards

• Partner with the Production Supervisor to determine weekly schedules and authorize overtime as needed

• Coordinate daily workflow, assign tasks based on skill level and workload, and ensure balanced team responsibilities

• Monitor fabrication processes to ensure compliance with quality, environmental, and safety standards

• Conduct inspections and implement corrective actions as required

• Maintain accurate production tracking and documentation in Epicor

• Track work progress, machine usage, downtime, and operational challenges

• Identify training needs and provide coaching to enhance team skillsets

• Promote positive recognition, employee engagement, and professional development

• Oversee preventive maintenance schedules and coordinate equipment repairs

• Monitor and address equipment downtime and operational inefficiencies

• Enforce safety protocols, PPE compliance, and conduct regular safety meetings

• Lead continuous improvement initiatives using Lean, Six Sigma, and 5S methodologies

• Drive standardized work practices and waste elimination efforts

• Maintain accurate production, labor, and material usage reports for leadership

• Manage internal inventory of materials, tools, and equipment

• Support safety audits and implementation of training programs

• Mentor hourly associates and facilitate team-based problem solving

MINIMUM REQUIREMENTS:

Basic Qualifications

• High School Diploma or GED

• 2+ years of manufacturing or fabrication experience

• 2+ years of leadership or team lead experience in a production environment preferred

• Experience coordinating workflow and overseeing production teams

• Ability to lift up to 50 lbs and work in a physically active manufacturing environment

• Strong communication and team collaboration skills

Preferred Qualifications

• Experience in loadbank, electrical, or fabrication manufacturing environments

• Familiarity with ERP systems (Epicor preferred)

• Working knowledge of Lean, Six Sigma, and 5S methodologies

• Experience tracking KPIs, machine downtime, and production efficiency metrics

• Strong mechanical aptitude and troubleshooting ability

• Ability to adapt and thrive in a fast-paced, high-growth manufacturing environment

THE COMPANY:

Formulated Solutions is redefining the Pharmaceutical and Self-Directed Consumer Healthcare CDMO experience through creativity and invention; delivering our world class Marketing Partners unmatched formulations, innovative packaging and cost effective, reliable supply.

Formulated Solutions is and shall always be a company of people with the knowledge and dedication to provide our Marketing Partners with a single source solution for delivering quality and innovative products to market. We shall embrace changes and new opportunities as a vehicle to continually develop and grow sustainable relationships. As a company we shall never accept anything less than a culture that fosters creativity, growth, and profitability for both our Partners and the company.

PRIMARY PURPOSE:

The Senior Commercial Process Engineer – Compounding/Blending (Formulating) is responsible for the development, continuous improvement, optimization, and technical support of manufacturing processes for pharmaceutical products, ensuring compliance with current Good Manufacturing Practices (cGMP). Key responsibilities include the hands-on leading technology of transfers, troubleshooting deviations, performing process validation, and collaborating with cross-functional teams to enhance product quality, efficiency, and safety throughout the product lifecycle. This role will be an integral member of the team that develops and brings new products to market, as well as drive process improvement for current products.

MAJOR DUTIES AND RESPONSIBILITIES:

Process Improvement & Optimization:

• Analyze commercial process monitoring data to identify trends, conduct technical investigations, and implement engineering solutions to improve yield, quality, and efficiency.

Technology Transfer:

• Directly lead or support the transfer of new products and processes from R&D or other sites to commercial manufacturing, including conducting gap analyses and risk assessments.

Validation & Documentation:

• Author and execute validation protocols for process validation, cleaning validation, and equipment qualification. Develop and maintain essential technical documentation, including user requirements, SOPs, and reports.

Troubleshooting & Deviation Management:

• Investigate technical issues, lead Root Cause Analyses, and support the implementation of corrective and preventative actions (CAPAs) for deviations.

Cross-Functional Collaboration:

• Work with Quality, Manufacturing, R&D, and Project Management teams to achieve project objectives and ensure successful process implementation.

Compliance & Regulatory Support:

• Ensure all manufacturing activities adhere to regulatory requirements and GMP standards. Participate in internal and external audits and inspections.

Equipment & Engineering Support:

• Define user requirements for new process equipment and participate in Factory/Site Acceptance Testing (FAT/SAT) and commissioning for new systems.

QUALIFICATION:

Engineering Expertise:

• A degree in chemical engineering, biomedical engineering, or a related field.
• Familiarity with compounding and processing liquids, creams, ointments, emulsions and aerosols.

Technical Skills:

• Proficient in statistical tools (e.g., JMP, Minitab) and data analysis, with strong technical writing and presentation skills.

Regulatory Knowledge:

• Thorough understanding of GMP and other relevant pharmaceutical manufacturing regulations.

Problem-Solving:

• Ability to conduct technical investigations and lead problem-solving initiatives to resolve complex manufacturing issues while operating within project completion deadlines.

Communication & Collaboration:

• Strong communication, interpersonal, and collaboration skills to work effectively in cross-functional teams.

Lean/Six Sigma:

• Familiarity with Lean or Six Sigma methodologies for driving continuous improvement.
• Black Belt Certification a plus

CRITICAL SKILLS AND ABILITIES:

• Demonstrated ability for independent work, thought, and analysis.
• Ability to coordinate with internal groups as needed to achieve desired goals and deliverables (Manufacturing, Engineering, Supply chain, QA, QC, R&D, Project Management, etc.).
• Exceptional time management and multi-tasking skills.
• Be able to explain technically complex theories to all levels of the organization effectively.
• Excellent written and verbal communication skills with expertise in good documentation practices.
• Ability to perform statistical analysis of data and interpretation of data.
• Must be capable of detailed record keeping and communicating results to others.
• Experience with pharmaceutical and consumer products related to creams, lotions, liquids, aerosols, nasal sprays, and/or gels is a plus.
• Cleaning validation experience is strongly preferred.
• Process validation experience is strongly preferred.

Education and/or Training

• Proficient with Microsoft Office 365, including Teams, Word, Excel, and PowerPoint.
• Minitab experience is preferred but not required.
• Lean Six Sigma Black Belt Preferred

Our client, a fun-loving and fast growing baby + childrenswear brand is seeking a highly creative, skilled and strategic Senior Designer with Boys experience to join their growing team in NYC.

Responsibilities:

• Support the VP of Design with the design process from concept to execution for seasonal collections, including fabric selection, color palettes, prints, and garment construction.
• Collaborate closely with the Design Director, Product Development, and Merchandising teams to align designs with brand vision, product strategy, and consumer needs.
• Produce mood boards, sketches, tech packs, and digital presentations to communicate design concepts effectively.
• Oversee and mentor junior designers, providing feedback and guidance to foster growth and creativity.
• Manage multiple design projects simultaneously, ensuring timely delivery while maintaining high standards of quality.
• Partner with production teams to ensure designs are executed accurately and efficiently, resolving any issues that arise during the manufacturing process.

Qualifications:

• Bachelor's degree in Fashion Design or related field.
• 4+ years of experience in fashion design, with a focus on children's wear, Boy's preferred.
• Proven ability to design across a wide range of product categories, from sleep wear to casual wear.
• Strong portfolio showcasing creative design, technical proficiency, and successful product launches.
• Expert-level knowledge of Adobe Creative Suite (Illustrator, Photoshop, InDesign) and other design tools.
• Strong understanding of garment construction, fabric sourcing, and manufacturing processes.
• Excellent communication, collaboration, and organizational skills.
• Ability to thrive in a fast-paced, deadline-driven environment with attention to detail.

Salary: $85,000-$120,000 commensurate with experience

You can use to collect and manage your references for free and share them with us or anyone else you choose. Candidates with references are always preferred by our clients. Now is the most important time to stand out from the crowd. We suggest that you ensure you have updated your LinkedIn profile and that you start collecting your references.

Title: Industrial Engineer

Location: Near Delavan, WI

Hire Type: Full-time

Salary: $80k-$90k

The Industrial Engineer II studies, plans, and coordinates manufacturing operations to improve productivity, efficiency, material flow, and facility utilization. This role applies generally accepted Industrial Engineering and financial practices to drive Lean initiatives, cost-justified improvements, and operational excellence.

Job Duties:

• Establish and continually improve Lean operational methods and work standards; analyze existing operations and implement cost-justified improvements using the sufficiency plan process.
• Maintain templates and process documentation and ensure effective utilization of Epicor.
• Participate in 5S initiatives, Kaizen events, Six Sigma projects, and Kanban system analysis and implementation.
• Optimize floorspace, material flow, manpower utilization, workstation design, and equipment using Industrial Engineering and Lean Manufacturing methods.
• Apply standardized work, line balancing, time studies, labor routing, theory of constraints, ergonomic assessment, visual management, Andon, and mixed-model sequencing and scheduling.
• Create templates, reports, and methods supporting management reporting systems including end-of-shift reports, KPI reporting, unit cost reports, productivity and efficiency analysis, budget analysis, cost reduction analysis, CapEx justifications, and make vs. buy analysis.
• Analyze and document current-state material flow strategies and develop a Plan for Every Part (PFEP) system to support warehousing, kitting, sub-assembly, and line-side delivery.
• Assist, mentor, and train Industrial and Manufacturing Engineers on standard tools, systems, and methods; lead small projects as needed.
• Provide technical support to operations and serve as a liaison between product engineering, manufacturing, purchasing, quality, and customer service.
• Adhere to all safety procedures and plant safety requirements.
• Perform other duties as assigned by management.

Qualifications:

• Bachelor’s degree in Manufacturing Engineering, Industrial Engineering, or related engineering field.
• Minimum of 3 years of experience as an Industrial Engineer.
• Demonstrated success implementing Industrial Engineering and Lean Manufacturing methods in an ISO environment.
• ERP system knowledge (Epicor, JD Edwards, SAP, or Oracle), including effective communication of process changes and system constraints.
• Familiarity with CAD software, ideally SolidWorks.
• Experience in high-volume manufacturing assembly, preferably automotive with IATF 16949 exposure.
• APICS CPIM certification.
• Experience with Six Sigma, 5S, Kaizen, and Kanban initiatives.
• Basic understanding of GAAP, particularly labor reporting and inventory accounting for KPI development.

Kaiser Aluminum is known around the world for its superior quality. Our secret is what we put into it—innovative thinking, industry-leading reliability, and a world-class commitment to customer service. In short, the same qualities we look for in our people. We are looking for a Corporate Senior Reliability Engineer to join our Team in Spokane, WA, Evansville, IN or Franklin, TN and support all of the Kaiser Aluminum plants in North America! If you are interested apply to requisition 1390 at Corporate Sr. Reliability Engineer is responsible for developing and executing Best in Class practices, processes, and programs related to maintaining and improving the reliability of the company’s manufacturing assets. Additionally, they provide technical expertise and advisory support for facility engineering and maintenance staff as required.

Benefits:

• Salary range $165,000 to $185,000 depending on experience
• High deductible medical, dental, vision, and basic life insurance, including spouse and children (modest payroll deductions)
• 10 paid holidays per year
• Vacation (3-4 weeks depending on experience)
• Supplemental leave (used in conjunction with Washington Paid Family & Medical Leave)
• 401K with matching company funds
• Annual bonus opportunity
• Tuition reimbursement

What you will work on:

• Provide support for the development and improvement of asset management plans in support of the company’s asset management strategy
• Support company equipment related risk analysis and reduction activities
• Participate in asset life cycle costing and improvement initiatives
• Develop Best in Class reliability processes and tools for deployment at company facilities
• Lead reliability projects as assigned
• Interface with facility teams to solve reliability issues and reduce equipment related business risk
• Mentor and help develop facility maintenance and reliability staff
• Provide technical and reliability subject matter expertise for facility support in as needed
• Support the development of “Special Services” for critical reliability and safety processes (alignment, vibration, combustion, etc.)
• Support design for reliability (DFR) reviews of new equipment installations.
• Travel required approximately 50% of the time to support the above activities.

What you will bring to the role:

• Bachelor’s degree in an appropriate technical field.
• Certified Maintenance & Reliability Professional (CMRP) and/or Certification as a Reliability Engineer (CRE) preferred but not required
• A minimum of ten (10) years of experience in reliability engineering and related processes.
• Demonstrated experience leading reliability programs across multiple organizations.
• Ability to manage cross-functional teams consisting of customers, vendors, and technical architects and engineers.
• Experience in a heavy industrial or process environment preferred
• Ability to effectively communicate at multiple levels within an organization.
• The ability to influence stakeholders and work closely with them to determine acceptable solutions.
• Experience leading and developing top performing teams.

Preferred Skills:

• Six Sigma expertise/certification
• Hydraulic system design and maintenance
• Asset Management expertise/certification
• Maintenance Leadership expertise/certification
• Six Sigma training

We are an equal opportunity employer. All applicants will be considered based on job-related qualifications and abilities. There shall be no discrimination on the basis of age, race, color, religion, sex, sexual orientation, gender identity, gender expression, national origin, veteran, or disability status.

About Kaiser Aluminum: Talented people join our team because we are a company passionate about environmental sustainability, employee growth, contributing back to our communities and championing an inclusive culture.

No third-party candidate submissions are being accepted at this time for this opening

Vice President of Manufacturing

Direct hire role with excellent benefits and bonus opportunity.

Location: Thomasville, GA area

Travel: As needed across production facilities

Summary

The Vice President of Manufacturing provides strategic direction and hands-on leadership across all production facilities. This executive role is responsible for aligning manufacturing operations with company growth objectives through innovation, technology adoption, and continuous improvement. The VP partners cross-functionally with Sales, Product Development, Supply Chain, Finance, and Customer Service to ensure production capacity, cost efficiency, and quality standards meet business goals. This leader will drive modernization efforts, oversee sustainability initiatives, and develop future manufacturing leaders through coaching, mentorship, and workforce planning.

Duties and Responsibilities

• Partner with executive leadership to align production with sales forecasts, product development, and market demand
• Collaborate with Sales, Design, and Supply Chain to ensure manufacturing supports customer demand and product launches
• Coordinate with Finance on cost management, capital projects, and fiscal budgeting
• Work with Customer Service and Product Development to improve responsiveness and design-for-manufacturability
• Drive continuous improvement initiatives (Lean, Six Sigma, etc.) to increase throughput, reduce waste, and enhance efficiency
• Provide coaching, development, and mentorship to site leaders and frontline employees
• Build a culture of accountability, safety, and frontline engagement through active floor presence
• Ensure compliance with all regulatory, environmental, and safety standards
• Align production planning processes with customer demand, forecasts, and capacity constraints
• Develop and implement maintenance programs, SOPs, and productivity improvement initiatives
• Establish and maintain strict quality measures that meet industry and customer standards
• Own full P&L responsibility for Operations
• Lead data-driven management using dashboards, KPIs, and performance metrics
• Partner with HR on workforce planning, succession planning, and employee engagement

Qualifications

• Bachelor’s degree in Operations, Engineering, Business Administration, or related field
• 10+ years of progressive leadership experience, including multi-site or multi-functional manufacturing teams
• Strong strategic planning and executive-level leadership capability
• Excellent communication and interpersonal skills across all organizational levels
• Proven experience implementing and sustaining Lean manufacturing systems (JIT, Six Sigma, CI)
• Demonstrated ability to manage budgets and achieve operational performance targets
• Proficiency with Microsoft Office Suite (Excel, PowerPoint, Word, Outlook)

Core Skills

• Strategic operational leadership
• Continuous improvement execution
• Financial and P&L acumen
• Talent development and mentorship
• Strong communication and collaboration
• Ability to manage multiple priorities and lead through complexity
• High-level interpersonal and relationship-building skills

Abacus Solutions Group is currently recruiting for an Inbound Operations Manager for a brand new warehouse opening in Southaven.

Job Summary: The Inbound Operations Manager (AM and PM SHIFT) provides leadership and oversight to a high-performing inbound department, ensuring the efficient and accurate receipt, inspection and put-away of product. This role is responsible to managing inbound workflows, dock scheduling, vendor compliance, and inventory integrity. The operations manager drives continuous improvement, supports lean practices, and ensures alignment with safety, quality, and service level standards.

Essential Duties & Responsibilities:

• Lead and direct the Inbound Operations team to achieve key goals in receiving, put-away, inventory accuracy, vendor compliance, and dock utilization
• Partner with the Senior Manager to influence strategic planning and execution
• Collaborate cross-functionally to ensure compliance with company policies and procedures
• Ensure facility compliance with all Federal, State, and local regulations.
• Promote a strong safety culture across all inbound operations
• Drive performance to meet daily, monthly, and annual productivity and quality targets
• Manage inbound operations to be cost-effective and scalable, while fostering a culture of continuous improvement
• Hire, train, and develop supervisors and leads; oversee performance management, coaching, and corrective actions
• Support the development and growth of direct reports
• Maintain full accountability for inbound operations across all shifts, including weekends if applicable
• Lead performance management and development programs for the inbound team
• Oversee quality control processes for inbound shipments, including damage checks and vendor compliance audits
• Promote lean practices and continuous improvement initiatives across inbound workflows
• Ensure all SOPs and training programs are current and effectively implemented
• Foster a culture of accountability, engagement, and associate empowerment
• Manage seasonal labor needs in partnership with staffing agencies and advise leadership on headcount planning
• Perform other duties as assigned by the Senior Manager

Qualifications:

• Bachelor’s degree preferred / HS Degree or GED required
• Experience working with process improvement ideologies, e.g., LEAN, Six Sigma, or similar / Six Sigma certification a plus
• Minimum of 4 years of progressive operations experience in a leadership role
• Experience leading up to 100+ associates
• Experience in creating productivity improvement through continuous improvement efforts
• Ability to be flexible, collaborative, and drive performance
• Analyze data to identify defects and root cause analysis
• Strong verbal and written communication skills

Beverage Production Manager

Location: [Desert Hot Springs, CA] (Manufacturing Facility)

Company: Pabst Labs

Employment Type: Full-Time

Reports To: Director of Operations

Salary Range: $85,000 - $110,000 (depending on experience) + benefits

Job Summary

We are seeking an experienced Beverage Production Manager to oversee the daily operations of our production facility. In this critical role, you will lead a team of production and maintenance staff to ensure efficient manufacturing of high-quality cannabis‑infused beverages, including soft drinks, juices, RTD teas, or similar products.

The ideal candidate is a hands-on leader with deep knowledge of food and beverage production processes, quality standards, and safety regulations. You will drive operational excellence, optimize production efficiency, and contribute to scaling our production capacity while maintaining product integrity and cost control. You should be comfortable working in a rapidly evolving segment of the beverage industry, able to adapt quickly to changing regulations and market demands.

Key Responsibilities

• Production Oversight: Plan, schedule, and supervise all production activities to meet daily, weekly, and monthly targets. Monitor production lines for efficiency, output, and quality.
• Team Leadership: Manage, train, and develop a team of 50+ production associates, including hiring, performance evaluations, and fostering a positive work environment.
• Quality Assurance: Implement and enforce HACCP, CDPH, DCC, and SQF standards to ensure product safety, consistency, and compliance. Conduct regular audits and troubleshoot quality issues.
• Process Optimization: Identify opportunities for process improvements, equipment upgrades, and cost reductions using lean manufacturing principles, Six Sigma, or similar methodologies.
• Inventory & Supply Chain Management: Oversee raw material inventory, coordinate with suppliers, and minimize waste through precise forecasting and just‑in‑time practices.
• Maintenance & Safety: Collaborate with maintenance teams to ensure equipment reliability. Champion workplace safety protocols, conduct risk assessments, and maintain OSHA compliance.
• Reporting & Analytics: Prepare production reports, analyze KPIs (e.g., OEE, yield, downtime), and present data‑driven insights to senior leadership.
• Regulatory Compliance: Stay current with industry regulations, perform mock recalls, and lead responses to audits or inspections.
• Continuous Improvement: Drive innovation in packaging, formulations, and sustainable practices to support company growth objectives.

Qualifications

Required

• Bachelor’s degree in Food Science, Engineering, Operations Management, or a related field.
• 5+ years of experience in beverage production management, with at least 2 years in a supervisory role.
• Proven track record in high‑volume manufacturing environments (e.g., bottling lines, canning, aseptic processing).
• Strong knowledge of GMPs, HACCP, DCC regulations, and food safety standards.
• Proficiency in production software (e.g., ERP systems like SAP or Oracle) and Microsoft Office Suite.

Preferred

• Lean Manufacturing certifications (e.g., Six Sigma Green Belt, PMP).
• Experience with canning lines (specifically Wild Goose equipment), sleeving systems, or emulsification processes.
• Familiarity with sustainable packaging or cannabis beverage production.
• Bilingual skills (Spanish preferred).

Skills & Competencies

• Exceptional leadership and communication skills; ability to motivate teams.
• Analytical mindset for problem‑solving and data interpretation.
• Hands‑on approach to troubleshooting production issues.
• Strong organizational skills to handle fast‑paced, 24/7 operations (including rotating shifts and on‑call availability).
• Commitment to safety, quality, and environmental responsibility.

What We Offer

• Competitive salary and performance‑based bonuses.
• Comprehensive benefits package including health, dental, vision, and paid time off.
• Opportunities for professional development and career advancement.
• A collaborative, innovative culture within a growing beverage company.