Engineering Village Jobs in Elgin Kane County, IL

Job Summary:

Hands-on technician to assist with production troubleshooting and support projects to improve manufacturing methods. Assist manufacturing engineers to address equipment and tooling needs to reduce costs and improve product quality on fans, wheels, blower packages, and corresponding component parts.

Responsibilities:

• Under technical direction, troubleshoot and analyze manufacturing problems and implement corrective actions for high quality, efficient manufacturing solutions.
• Support workflow analysis, work methods, plant and department layouts for improved product flow in production.
• Help identify required tools, jigs and fixtures, or other new or special equipment required for new production or improvements to existing production lines.
• Assist in the development of justifications for the purchase of manufacturing equipment.
• Assist with the installation and debugging of production equipment.
• Update and maintain visual and written work guidelines.
• Update and maintain manufacturing routings.
• Assist in the development of manufacturing infrastructure to integrate or deploy new manufacturing processes.
• Perform time studies and monitor or measure manufacturing processes to identify ways to reduce losses, decrease time requirements, or improve quality.
• Perform other manufacturing tasks as assigned.

Qualifications:

• Associates Degree in Manufacturing or Mechanical Engineering Technology. Must have a good mechanical aptitude of general machinery.
• Excellent communication and organizational skills.
• Ability to develop data-driven solutions in a manufacturing environment.
• Proficient in Solidworks or similar 3D modeling package.
• Experience with manufacturing data analysis.
• Experience in Excel is preferred.

Controls Engineer – Automation & Robotics (6 Openings)

Location: Elgin, IL (On-site)

Job Type: Direct Hire | Full-Time

Compensation: $95,000 – $150,000 (up to $160,000 for exceptional experience)

Benefits: Comprehensive benefits starting Day 1 (medical, dental, vision, 401k, stock programs, PTO, holidays)

About the Role

We are expanding our Automation Development team and are seeking Controls Engineers to support the design and build of highly advanced, custom automation and robotic equipment for autonomous vehicle production. This is a hands-on role focused on conceptual, in-house engineered systems—not repetitive builds or catalog automation.

Engineers in this group own projects end-to-end, from early concept and proof-of-principle through programming, debug, factory acceptance testing, and on-site integration. The current flagship project supports a next-generation autonomous vehicle platform, with the first production units already shipped.

This role is ideal for Controls Engineers coming from systems integrators or custom machine builders who enjoy variety, ownership, and technically challenging work.

Key Responsibilities

• Design, program, and debug PLC, HMI/SCADA, robotics, servo, and machine vision systems
• Develop control architectures for custom automation and robotic equipment
• Review electrical schematics and contribute to hardware and network architecture
• Perform system bring-up, debugging, validation, and factory acceptance testing
• Collaborate closely with mechanical engineers, assembly teams, and manufacturing
• Support equipment installation and integration at U.S. manufacturing facilities

Travel

• Typical travel averages 10–25% (historically fluctuates by project)
• Travel is limited to 4 U.S. manufacturing locations (California, Texas, Nevada)

Qualifications

• Experience in custom automation, robotics, or systems integration
• PLC programming experience ( Siemens preferred, Rockwell/Allen-Bradley also acceptable )
• Engineers proficient in Rockwell who are open to transitioning to Siemens are strongly encouraged to apply
• Experience with HMI/SCADA platforms (WinCC, Ignition, FactoryTalk, or similar)
• Bachelor’s degree in Electrical Engineering, Controls, Mechatronics, Automation, or related field (or equivalent experience)

Why This Opportunity Stands Out

• Work on fully conceptual, in-house designs with protected intellectual property
• Exposure to cutting-edge autonomous vehicle and robotics technology
• Projects that most automation houses and integrators never get access to
• Strong compensation, Day-1 benefits, and long-term growth potential
• Collaborative engineering culture with high technical standards and visibility

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• Able to assemble a limited variety of parts involving few details
  
• Required to use light bench equipment, simple hand and power tools and assembly/test fixtures
  
• Able to perform simple adjustments
  
• Capable of interpreting routers, bill of materials, and portions of blueprints to build easy to medium assemblies
  
• Assist with other related duties as required or assigned
  

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• No previous experience
  
• Ability to lift up to 30 lbs.
  
• Basic communication skills
  
• Requires ability to differentiate between colors on certain jobs in this classification
  
• Bona Fide Occupational Qualification: Visual acuity test and color vision screening will be performed after offer/acceptance of position. Hiring is contingent upon a passing score of 20/25 (in both eyes) and passing of the color screen
  

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• Hourly rate: $15.25 per hour
  
• Profit Sharing Bonus - OTTO believes that it's fair to share the profits that the employees help to make; profit sharing is distributed to employees twice a year. OTTO's profit sharing plan is paid at the discretion of the company and is not a guaranteed bonus or any part of a compensation plan.
  
• Vacation:five days after 30 days of employment and 80 hours at 1 year - vacation time is earned on the anniversary date.
  

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• HMO Plan
  
• Standard PPO Plan
  
• Enhanced PPO Plan
  
• High Deducible PPO Plan
  
• FSA, LFSA, and HSA
  

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• Base Plan
  
• Buy-Up Plan
  

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• Life/AD&D
  
• Voluntary Life/AD&D
  
• Short-Term Disability
  
• Long-Term Disability
  

Nidec Mobility America Corporation(NMOA) seeks an energetic and focused Customer Quality Engineer (automotive electronics) within our St. Charles, IL operations.

As a world leader in sensing and control technology, we control the most discrete functions within an automobile – from seat switches, power window switches, and instrument panel controls, towards complex user interfaces. NMOA is directly involved with automotive OEM’s and holds a leadership position within Nidec for product development with global vehicle makers.

Objective

Works with interdepartmental Engineers / technical colleagues in a team environment to

manage the New Product Launches of key customer accounts for Quality, leading / solving product problems.

The Customer Quality Engineer (NPL) manages strategic customers’ accounts with direct customer issues with effective communication and provides superior problem solving / critical thinking skills. The Engineer interacts with others globally while traveling occasionally to customer and other Nidec locations.

Essential Responsibilities

• Develop strategy to manage specific customer accounts
• Lead customer quality issue resolution
• Interact with customer to satisfy their requirements
• Understand customer specific requirements
• Maintain daily quality (PPM / other KPI targets) and cost (internal / external costs) data for all requirements.
• Actively engage site production team to drive manufacturing improvements
• Support new business opportunities and new product development programs
• Gather warranty data, generate warranty charts, analyze trends and prepare warranty report for each assigned OEM to reduce warranty cost
• Support change management programs customers, and at plant level.
• Fulfill / Submit all new parts submission (PPAP) requirements
• Interact closely with cross functional Team to perform Advanced Product Quality
• Planning (APQP) for new product launches and Advanced Quality Planning (AQP) for product and/or process changes.
• Key member of FMEA Development serving as key member liaison between
• Manufacturing Engineering and Design Engineering.
• Set quality goals and improvement plans
• Document and utilize lessons learned
• Review / Improve Control plans
• Lead / Direct customer issues to closure by gathering appropriate teams and leading problem solving using tools, including: 8D, 5P, 5 Whys, Fault Tree Analysis and other documents, per customer.
• Additional responsibility may entail New Product Launch activity which would require FMEA Moderator training.

Experience: 2+ years’ experience automotive manufacturing

Education: Bachelor's Degree

Knowledge/Skills/Abilities:

• Strong Detail / Accuracy in technical details and business writing / communication
• Analytical thinking and working knowledge of problem-solving techniques (i.e. paretos,
• cause and effect, fish bone diagrams, and 5Why analysis).
• Technical thinking and core tool knowledge as well as knowledge of plating, plastic
• molding, metal stamping and/or welding is a plus.
• Written and verbal communication with customers (internal & external)
• Quality engineering / Manufacturing engineering experience in automated high volume
• production environment within automotive industry.
• Able to implement / use of various charts, corrective action programs, simple DOE and other SPC Tools.
• Limited knowledge of soldering, electronic components and PCB assembly is a plus.
• Knowledge of ISO 14001 / IATF 16949, VDA Standards, and IPC-A-610D
• Strong skills/expertise with Microsoft Office, Word, Excel, Access and Minitab.
• Experience with European Automotive OEMs (BMW, VW, Audit, Mercedes, etc.) is a plus.

Travel Required: up to 10%

Keywords: Automotive, APQP, Electronics, Stamping, Customer Quality Engineer, customer

specific, PPM, KPI, Advanced Quality Planning, FMEA, 8D, 5P, 5 Whys, Fault Tree Analysis, 6-

panel, ERP, QAD, Warranty

No Soliciting

This position is not open to recruiting agencies.

Our client, a well-established manufacturing organization, is seeking a Manufacturing Engineer to support production operations and drive continuous improvement initiatives within a CNC machining and equipment assembly environment. This role plays a key part in optimizing processes, improving efficiency, and supporting quality standards in a dynamic, team-oriented setting. The anticipated salary for this role is between $70,000-$100,000 a year.

Responsibilities:

• Support daily production activities for CNC machining centers and assembly operations

• Develop and optimize CNC programs, manufacturing routings, and assembly processes

• Design and improve tooling and fixtures to enhance production efficiency

• Lead and support continuous improvement initiatives using Lean methodologies (5S, Standard Work, DMAIC, etc.)

• Analyze manufacturing processes and implement cost reduction and productivity improvements

• Collaborate cross-functionally with engineering, production, and quality teams

• Assist with new product introductions, including process development and production readiness

• Coordinate and implement engineering changes across departments

• Evaluate product and process quality through testing methods and capability analysis

• Improve workflow, plant layout, and equipment utilization

• Maintain accurate process documentation and manufacturing data systems

• Provide guidance and training to technicians and production staff

Qualifications:

• Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering (or related field) required

• Minimum 3 years of experience with CAD/CAM software (e.g., AutoCAD, SolidWorks, Mastercam, or similar)

• Strong understanding of manufacturing operations and process improvement

• Experience in CNC machining and/or equipment assembly environments preferred

• Project management experience with the ability to lead initiatives from concept through implementation

• Familiarity with ERP systems (JD Edwards or similar preferred)

• Knowledge of Lean manufacturing principles and continuous improvement tools

• Demonstrated leadership, communication, and problem-solving skills

Benefits:

• Medical, vision and dental

• Life insurance

• 401(k) 100% match up to 5%

• LTD

• STD

• Paid vacation (3 weeks) and 11 paid holidays

About Nidec Mobility

Nidec Mobility America, part of the global Nidec Group, is a leading Tier-1 supplier of electronic control units, actuators, and smart entry/vehicle access systems. From our U.S. headquarters and technical center in St. Charles, IL, we develop and manufacture innovative solutions for body electronics, passive entry/passive start (PEPS), power closure systems (liftgates, sliding doors, cinching latches), and DC/DC converters for electrified vehicles.

Your Role

We are seeking a detail-oriented and skilled Quality Technician to join our team, ensuring that all automotive electronic products and components meet rigorous internal and industry standards (IATF 16949, ISO 9001, etc.). The ideal candidate will conduct inspections, perform tests using precision equipment, document results, and collaborate with cross-functional teams on root cause analysis and continuous improvement initiatives. This role is vital in maintaining product safety, reliability, and customer satisfaction in a fast-paced manufacturing environment.

Key Responsibilities

• On-site Work (5 days per week)
• Conduct comprehensive inspections and tests on incoming materials, in-process components (e.g., PCBs), and finished automotive electronic products to verify compliance with technical specifications and customer requirements.
• Utilize precision measuring instruments and diagnostic equipment, such as calipers, micrometers, multimeters, oscilloscopes, and specialized diagnostic software, to evaluate product quality and performance.
• Accurately document all inspection results, test data, and findings, maintaining detailed quality records and generating reports for management and engineering teams.
• Issue non-conformance reports (NCRs) for defective products or processes and assist Quality Engineers with initial investigations, defect containment, and root cause analysis activities.
• Monitor adherence to the Quality Management System (QMS) and relevant regulatory standards, including IATF 16949 and customer-specific requirements.
• Support the calibration and maintenance of all testing and inspection equipment, ensuring accuracy and reliability.
• Collaborate with production and engineering departments to provide feedback on quality issues, recommend corrective actions, and reinforce best practices.
• Participate in continuous improvement initiatives, such as Lean Manufacturing or Six Sigma projects, to strengthen process controls, reduce defects, and improve overall efficiency.
• Conduct Electrostatic Discharge (ESD) audits to ensure compliance with established controls in the electronics assembly areas.
• Fulfill the activities and functions described in the applicable quality and environmental system documents; as well as assuming responsibility for those aspects of the OSH (Occupational Safety and Health) management system over which he/she has control (FMEA and CP).
• Validate that the products and processes are carried out in accordance with what is described in the established documents (Work instructions, QVAs, parameter chart, operating procedures and control documents
• Report non-conforming components and track each one throughout the process until a clean point is reached, from its report (Quality Alert) to its conclusion (disposal)
• Conduct and provide appropriate follow-up to product audits and LPAs.
• Provide technical quality support to the different processes and departments.
• Generate the basic documentation for the operation, such as alerts, operating instructions, QVAs, WGSs, attribute reports, control charts and other documentation necessary for the performance of the activity, producing complete and well-defined work.
• Analyze / Problem solve using root cause analysis to appropriately evaluate data, ideas and reach logical conclusions.
• Use knowledge gained to determine the correct course of action, then handle change and unexpected conditions for optimal outcomes.
• Freely share information, ideas, and constructive opinions in pursuit of the team's goals to complete the workload of the respective internal/external team.
• Efficiently / Effectively focus on workload systematically in order to achieve short-term and long-term goals; concentrate on accuracy, thoroughness and reliability,
• Complete work tasks with minimal supervision and within the required and/or agreed-upon timeframes.
• Follow up on additional activities required by the Quality Group Leader and Manager.
• Make decisions and provide behavior that fully adheres to and supports the Company’s high ethical standards and are in compliance with work rules, processes, procedures, Policies and regulations.

Qualifications Required:

• High School Degree(equivalent), plus 2+ years’ Automotive, Industrial, Electronic, Mechatronic Engineering or related technical field with preference to Associate Degree or Bachelor’s Degree.
• 2+ years’ full-time work experience providing Technical Quality Support in the capacity of Quality Technician, Quality Inspector for Quality Processes for customers / suppliers within a high volume Automotive Manufacturing environment.
• 2+ years’ LPA practical full-time work experience conducting Layered Process Audits.
• 2+ years’ full time work experience performing systematic and documented evaluations of finished products, verifying that they comply with established specifications, norms and quality standards, identifying deviations and proposing corrective actions to ensure conformity and continuous improvement.
• 2+ years CSR understanding the client's technical / reporting requirements, paying special attention to meeting the needs that arise in the process operations to ensure compliance with customer requirements.
• 2+ Years hands-on technical experience applying standard automotive quality methodologies and CORE TOOLS in accordance with AIAG Standards.
• Excellent English communication skills (written & spoken)
• Proficiency in using quality inspection tools and equipment, along with the ability to read and interpret technical drawings, blueprints, and schematics.
• Familiarity with quality management systems and methodologies (e.g., ISO 9001, IATF 16949, Statistical Process Control (SPC), Root Cause Analysis).
• Strong analytical, problem-solving, and decision-making skills with exceptional attention to detail.
• Excellent communication skills, both written and verbal, for effective collaboration and report drafting.
• Legal authorization to work in the United States (Visa sponsorship IS NOT available for this position)
• Desired: Relevant quality certification (e.g., ASQ Certified Quality Technician - CQT) or strong desire to complete the ASQ Certification Process.
• Desired: Knowledge of automotive electrical systems and components, including technologies

Travel: Negligible

Keywords: CSR, LPA, CORE Tools, Evaluations, AIAG Standard

** This Posting is Not for Recruiter Solicitation**

As a world leader in sensing and control technology, Nidec Mobility controls the most discrete functions within an automobile – from seat switches, power window switches, and instrument panel controls, towards complex user interfaces. NMOA is directly involved with automotive OEM’s and holds a leadership position within Nidec for product development with global vehicle makers.

We seek a highly skilled Supplier Quality Engineer with strong technical acumen and experience working within the Automotive Electromechanical Components Industry.

Objective

Drives supplier improvement, PPAP review, and deviation management processes while utilizing advanced data analysis tools for enhanced supplier quality monitoring. The ideal candidate will be adept at data analysis & database management, leveraging tools such as PowerBI and possess the ability to streamline supplier related data, ensuring smooth data flow and visualization to support data-driven decision-making. Join our team and contribute to our commitment to delivering top-notch quality products through effective supplier quality management.

Essential Responsibilities

NCR/CAR: Participates in a collaborative team approach to evaluate, expedite, and issue NCR while ensuring minimal disruption to supply chain and customer shipments. Applies strong problem-solving skills to effectively address NCR/CAR issues, notifies suppliers, monitors CAR timeliness, and reviews/approves CAR, contributing to seamless operations.

PPAP (For NPL & PCNs): Upon receiving PPAP (from both Mechanical & Electronics commodity suppliers), reviews documentation for accuracy. Requests inspection data, as needed. Upon (PPV) Production Part Validation approval, signs (PSW) Part Submission Warrant, and notifies supplier. Supplier Approval: Reviews supplier documentation (Incl. - Supplier Profile, CQI, Quality System Self-Survey, and Quality/Environmental Certifications). Approves supplier if all documentation meets requirements, or makes recommendations (Incl. – Audit). Conducts audit of facility, as required.

Deviation: Communications, enters, and obtains disposition of supplier requested deviations for component parts.

Continual Improvement: Digitize and optimize supplier & inspection records, ensuring efficient data retrieval and traceability. Connect and integrate various databases, streamlining data flow and ensuring data accuracy. Utilize data visualization software like PowerBI to create insightful reports and dashboards. Provide actionable insights through data analysis and recommend improvements to enhance supplier quality performance.

Education: Bachelor’s Degree (Engineering or other technical degree).

Experience: 3+ year’s Quality Engineer experience within Automotive Industry

Knowledge, Skills, Abilities, and Other:

• Quality engineering or manufacturing engineering experience in an automated mass production environment.
• Proficiency in soldering, electronic components, and PCB assembly, demonstrating essential skills for the position
• Familiarity with Data mining and database (such as mySQL, SQL Server, Nintax, or sharepoints for database management)
• Solid understanding of data analysis techniques and statistical methodologies.
• Working knowledge with implementing various charts, corrective action programs, simple DOE, and other SPC tools.
• Strong PC skills (Microsoft Office, Word, Excel, Project, Access).
• Working knowledge of various problem solving techniques (i.e. paretos, cause and effect, histograms, etc.).
• Knowledge of plating, plastic molding, metal stamping, die casting and/or welding desired.
• Expertise with ISO 9001 / IATF 16949
• Must be familiar with a variety of the field's concepts, practices and procedures within the automotive supplier quality arena.
• Independent and collaborative team play
• Excellence judgment / decision-making ability
• Expertise in planning and goal setting/accomplishment.
• Strong attention to detail
• Strong problem solving ability.
• Customer centric
• Strong communication skills (oral / written).
• Highly organized, resourceful with time / resources.
• Proficient in Excel
• Excellent Communication Skills
• Technical writing / interpreting skills
• MRP/ERP experience required (KBM, a plus)

If your qualifications and aspirations match those detailed for this Supplier Quality Engineer opportunity - I would appreciate hearing from you!

NOTE: Position is NOT open to Recruiting Agencies

As a world leader in sensing and control technology, Nidec Mobility controls the most discrete functions within an automobile – from seat switches, power window switches, and instrument panel controls, towards complex user interfaces. NMOA is directly involved with automotive OEM’s and holds a leadership position within Nidec for product development with global vehicle makers.

The Test Systems Technician is responsible for hands on assembly, wiring, integration, and validation of automated test equipment and custom test systems. This role requires strong practical electrical and mechanical skills, the ability to read and interpret electrical schematics, and experience building complex tester platforms from concept through deployment.

Key Responsibilities

• Assemble automated test systems, electrical panels, and custom tester platforms from engineering drawings and schematics

• Perform point to point wiring of control panels, power distribution systems, instrumentation, and data acquisition hardware

• Route and terminate cables including power, signal, communication, and high voltage wiring

• Read, interpret, and troubleshoot using electrical schematics, wiring diagrams, and layout drawings

• Integrate hardware components such as power supplies, PLCs, relays, breakers, DAQ systems, and network equipment

• Perform continuity checks, insulation resistance testing, and basic electrical verification

• Support system bring up, debugging, and validation alongside engineering teams

• Identify wiring errors, component mismatches, and layout improvements during assembly

• Maintain accurate build documentation and redline drawings as required

• Follow all electrical safety standards and company procedures

Please directly apply or email resume to

NO SOLICITING FROM RECRUITERS

Aegis is partnered with a growing precision sheet metal fabrication manufacturer in the Chicagoland area that supports OEM customers from prototype through full production. This company operates in a fast-paced job shop environment and prides itself on quality, accountability, and collaboration between engineering and production.

They are seeking a Quality Manager to lead plant-level quality systems and oversee a team of quality technicians.

Daily Responsibilities:

• Own and maintain ISO 9001:2015 Quality Management System
• Lead internal, external, and customer audits
• Drive corrective actions (8D, 5 Why, CAPA)
• Manage customer quality communication and complaint resolution
• Oversee inspection processes including blueprint and GD&T interpretation
• Develop and track KPIs related to scrap, rework, and performance
• Mentor and lead a team of 5 quality inspectors
• Partner with production and engineering to resolve manufacturing issues

Requirements:

• 5+ years quality experience within precision sheet metal fabrication
• Strong ISO 9001:2015 experience
• Audit leadership experience
• Root cause analysis expertise
• Leadership experience managing direct reports
• Hands-on manufacturing presence

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• Analyze rejected electronic assemblies using test equipment, simulators, and troubleshooting methods
  
• Perform board-level diagnostics and determine root causes of product failures
  
• Troubleshoot complex electronic issues and recommend corrective actions
  
• Identify vendor defects vs. process-related defects
  
• Document findings and create detailed failure analysis reports
  
• Record failure data and clearly explain diagnostic conclusions
  
• Work independently and adapt to changing operational conditions
  
• Provide support for factory operations, including occasional weekend work
  

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• Associate's Degree in Electronics Engineering Technology required
  
• Bachelor's Degree preferred
  
• 1-3 years of experience in electronics troubleshooting or analysis
  
• Strong electronic and mechanical troubleshooting skills
  

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• Signal Generators
  
• Spectrum Analyzers
  
• Oscilloscopes
  
• Power Meters
  
• Modulation / Audio Analyzers
  

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• RF knowledge
  
• Ability to read and interpret electronic schematics (preferred)
  
• Experience with 2-way subscriber products (preferred)
  

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• 100% onsite presence required
  
• Steel-toe boots mandatory
  
• Ability to work in a fast-paced production environment
  

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• Orientation begins at 6:30 AM
  
• Temporary badge will be provided
  
• Immediate start with contract running through end of the year
  
• 30-minute interview (Google Meet or onsite - candidate preference required)
  

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• Potential contract extension beyond the end of the year
  
• Exposure to advanced electronics troubleshooting tools and techniques
  
• Opportunity to work in a dynamic manufacturing environment focused on continuous improvement