Senior Automation & Controls Engineer
Job Description
Direct Hire Opportunity!
Senior Automation & Controls Engineer - Food & Beverage Qualifications:
- Bachelor Degree in Controls, Electrical, Mechanical or Chemical Engineering or related degree from an ABET accredited program and successful completion of Fundamentals of Engineering (FE) exam and 7 years electrical engineering experience
- EPC project and Automation 7 Controls experience preferred
- Master Degree in Electrical Engineering and 6 years electrical engineering experience
- EPC project experience preferred
- Expert knowledge in standard engineering techniques and procedures
- Strong knowledge of electrical equipment design ANSI and IEEE Standards. Strong computer skills (e.g. Microsoft Office Suite)
- Excellent written and verbal communication skills
- Experience with leading the discipline design for large projects and delegating work tasks to team members
- Ability to lead execution of work and resolve issues in a team environment
- Demonstrated critical thinking skills, ability to work methodically and analytically in a quantitative problem-solving environment
- Strong attention to detail, facilitation, team building, collaboration, organization and problem-solving skills
- Ability to perform quality reviews for detailed engineering documents and specifications
- Ability to travel. accredited program
- Must have or be able to obtain a Transportation Worker Identification Card (TWIC)
- Professional Engineer (PE) License Preferred
- This position requires an individual capable of applying intensive and diversified knowledge of principles and practices to broad areas of assignment
- Must be capable of devising new approaches to problems encountered
- Ability to perform quality reviews for detailed engineering documents and specifications
- Knowledge of applicable design standards covering Automation & Controls Design/Engineering such as NFPA, ISA, IEC, IEEE, ISA/IEC 61511, ISO13849, UL508A
- Experienced with variety of control and safety systems (PLC, SCADA, SIS, BMS, DCS)
- Experience in Rockwell and Siemens PLC platform. Experience in GE, Modicon, Opto22, Mitsubishi, and Triconex PLC platforms a plus
- SCADA experience with Factory Talk and Wonderware local and distributed systems, Ignition Software is a plus
- MES Design and Implementation Experience a Plus, PTC ThingWorx, Ignition/Sepasoft, Parsec TrakSYS
- Machine safety risk assessment and required PL design compliance to ISO13849 is a plus
- Process safety SIF/SIS design compliance to ISA/IEC 61511 is a plus
- Experience with PlantPAX and PackML is preferred
- Familiarity with tools like SISTEMA, CCW, IAB, BatchSIM, and PlantSIM is desired
Senior Automation & Controls Engineer - Food & Beverage Description:
- Responsible for compliance with company and project site safety policies
- Design responsibility for all Automation and Controls scope on the project
- Leads a team of Automation and Controls Engineers, Specialists, and Designers in the execution of design
- Interfaces with a multi-faceted project team internally consisting of project manager, electrical, controls, estimating, procurement, construction, and other engineering disciplines
- Responsible for leading and developing software design deliverables including PLC and HMI programming design deliverables as well as Batch, MES, servers and virtualization
- Responsible for commissioning and startup of those design deliverables
- Lead and prepare controls design deliverables, including instrument/device list, I/O list, controls narratives, control panel and controls hardware design, device location plan drawings and installation details
- Lead the specification, design, and procurement activities for control panel and equipment vendors, manage vendor progression, and lead the Factory Acceptance Tests (FATs)
- Lead and prepare electrical design deliverables including 480VAC and below equipment and motor power design, installation plan drawings, and conductor schedules
- Determine process instrument measurements protocols, such as temperature, pressure, flow, level, analyzers, and control valves. Utilize knowledge of various technologies for selecting the appropriate controls application
- Experienced in reviewing P&IDs and working with process engineers to define and show proper controls scope of the project
- Develop and manage verification of design, calculations, project studies and report preparation
- Interfaces directly with offsite design office and coordinates and tracks execution of controls deliverables to that office
- Responsible for leading and performing quality reviews of project design submittals and coordinating those reviews within the department
- Responsible for applying knowledge of commonly used automation and controls engineering/design concepts, principles, practices, codes, and procedures within the engineering services industry
- Interfaces directly with construction personnel in development of contracts and execution of work
- Develops project estimates at each project phase through various software such as Proposal works, Integrated Architecture Builder (IAB), SIL Solver, Bluebeam, Excel, and Visio
- Supports project manager in the development and tracking of automation and controls project budgets and expected progress
- Works with clients and vendors directly in developing design
- Builds effective relationships with existing clients, customers and contractors and develop new business opportunities
- Responsible for ensuring customer satisfaction goals and expectations are met
- Has a list of clients that frequently request them for projects or assistance
- Provides leadership, technical direction and development to Automation and Controls team members
- Assists in the day-to-day allocation of resources to their projects
- Coordinate with field personnel to resolve design related installation issues, calculations, field inspections and testing of controls systems
- Responsible for leading the technical execution and team during onsite start-up and commissioning activities
- Responsible for developing and submitting discipline change notices as needed to the project management team
- Fully understands and can execute the EPC project approach
- This position will require making trips to job sites to survey, support installations, and lead startups (travel about 30%)
- Work with our business development team to identify and develop key project and customer pursuits
- Frequently attends and hosts client events
- Develops business strategies for future projects
- Understands business needs and profitability factors
- Reviews and develops engineering hour estimates and proposals for all phases of the project
- Supports interviewing and hiring process for new team members
- Coordinates workload with Automation and Controls Department Manager
- Complies with all company policies and standards
- All other duties as assigned