Carolina Foods Inc Jobs in Usa

Join the Legacy – Build the Future!

Carolina Foods, the maker of Duchess Brand snacks and the creator of one of America’s first Honey Buns, has been delivering quality and innovation for over 80 years. As a leading manufacturer of sweet baked goods, including honey buns, baked pies, fried pies, and gem donuts, we are entering an exciting phase of growth and expansion. We are looking for motivated and experienced leaders to join our journey and help shape the future!

Job Summary

The Continuous Improvement Engineer supports large-scale industrial bakery operations by driving process optimization, cost reduction, and quality improvement across high-volume, automated production lines. This role focuses on improving efficiency, reducing waste, increasing throughput, and ensuring consistent product quality while maintaining strict food safety and regulatory compliance.

Key Responsibilities

• Analyze end-to-end industrial bakery processes including mixing, fermentation/proofing, baking, cooling, slicing, and packaging
• Lead Lean, Six Sigma, and Kaizen initiatives to improve Overall Equipment Effectiveness (OEE), yield, and labor efficiency
• Identify and eliminate process variation impacting product quality, weight control, and consistency
• Reduce downtime through root cause analysis of equipment failures and process disruptions
• Develop, standardize, and maintain Standard Operating Procedures (SOPs) and work instructions
• Partner with Operations, Maintenance, Quality, and Engineering teams to implement improvements
• Use data and statistical tools to monitor KPIs (waste, scrap, throughput, changeover time, energy usage)Support automation, line balancing, and capacity expansion projects
• Ensure compliance with food safety, sanitation, and regulatory requirements (HACCP, GMP, SQF, BRC, FDA/USDA as applicable)Train production teams on continuous improvement tools and standardized processes

Required Qualifications

• Bachelor’s degree in Industrial Engineering, Food Engineering, Mechanical Engineering, or related field (or equivalent experience)
• Experience in industrial food manufacturing, preferably bakery or grain-based products
• Strong knowledge of high-speed production lines and automated equipment
• Proficiency in Lean manufacturing and continuous improvement methodologies
• Ability to analyze production data and drive fact-based decisions

Preferred Qualifications

Lean Six Sigma Green Belt or Black Belt

Experience with OEE systems, MES, or manufacturing analytics tools

Familiarity with thermal processing, dough handling, and packaging systems

Project management experience in manufacturing environments

Key Skills

Process optimization and waste reduction

Statistical analysis and problem-solving

Cross-functional leadership

Equipment and systems understanding

Change management in union or non-union environments

Physical & Work Requirements

Manufacturing environment with exposure to heat, moving machinery, and food ingredients

Ability to work on the production floor for extended periods

Occasional off-shift or weekend support during trials or implementations

Carolina Foods is an Equal Opportunity Employer. All qualified applicants will be considered regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Join the Legacy – Build the Future!

Carolina Foods, the maker of Duchess Brand snacks and the creator of one of America’s first Honey Buns, has been delivering quality and innovation for over 90 years. As a leading manufacturer of sweet baked goods, including honey buns, baked pies, fried pies, and gem donuts, we are entering an exciting phase of growth and expansion. We are looking for motivated and experienced leaders to join our journey and help shape the future!

Position Summary

The Safety Specialist is responsible for supporting and advancing the company’s safety strategy within a high-volume commercial bakery manufacturing environment. Reporting to the Head of HR, this role partners closely with plant leadership, operations, maintenance, and warehouse teams to ensure compliance, reduce risk, and foster a proactive safety culture.

This position blends systems management and documentation rigor with strong field presence and leadership influence. The Safety Specialist will maintain safety programs and records while actively coaching leaders and employees to drive safe behaviors and sustainable operational practices.

Key Responsibilities

Safety Program Management

• Maintain and continuously improve site safety programs, policies, and procedures in alignment with federal, state, and local regulations (including OSHA standards).
• Manage required safety documentation including training records, incident reports, audits, inspections, SDS management, and compliance logs.
• Coordinate and support workers’ compensation processes, return-to-work programs, and incident case management.
• Lead and document Job Hazard Analyses (JHAs), risk assessments, and safety observations.

Compliance & Systems Administration

• Ensure regulatory compliance in a manufacturing environment involving heavy machinery, automated systems, confined spaces, lockout/tagout (LOTO), machine guarding, powered industrial trucks, and food production operations.
• Maintain safety metrics and dashboards; analyze trends and present findings with actionable recommendations to leadership.
• Administer safety management systems and digital reporting platforms; ensure accuracy and integrity of data.
• Prepare for and support internal and external audits.

Leadership Support & Culture Building

• Partner with business leaders to integrate safety into daily operations and decision-making.
• Coach frontline supervisors on incident investigations, corrective actions, and accountability practices.
• Facilitate safety meetings, training sessions, and awareness initiatives.
• Influence leaders and employees at all levels to reinforce ownership and compliance.
• Serve as a visible presence on the production floor to proactively identify hazards and reinforce safe behaviors.

Incident Management & Continuous Improvement

• Lead or support thorough incident investigations using root cause analysis methodologies.
• Develop corrective and preventive action plans and monitor completion.
• Identify systemic risks and recommend engineering, administrative, or behavioral controls.
• Drive continuous improvement initiatives that reduce recordable incidents and improve leading indicators.

Qualifications

Required Experience & Education

• Bachelor’s degree in Occupational Safety, Environmental Health & Safety, Industrial Engineering, or related field preferred (or equivalent experience).
• 3–5+ years of industrial or manufacturing safety experience required (food manufacturing experience preferred).
• Demonstrated knowledge of OSHA regulations and manufacturing safety standards.

Technical Skills

• Strong computer systems proficiency, including Microsoft Office (Excel, PowerPoint, Word).
• Experience with safety management systems, HRIS platforms, incident tracking software, and digital documentation systems.
• Ability to analyze data and create clear, actionable reports and presentations.

Competencies

• Proven ability to influence and coach leaders without direct authority.
• Strong communication skills, both written and verbal.
• High attention to detail and documentation accuracy.
• Ability to balance strategic program oversight with daily operational execution.
• Strong organizational and project management skills.
• Demonstrated ability to work cross-functionally in a fast-paced manufacturing environment.

Work Environment

• Active presence required on production floor in a commercial bakery environment including exposure to moving machinery, temperature variations, noise, and flour dust.
• Ability to walk the facility regularly, stand for extended periods, and respond quickly to incidents or hazards.

What Success Looks Like

• Reduced recordable incidents and improved leading safety indicators.
• High levels of leadership engagement in safety ownership.
• Audit-ready documentation and regulatory compliance.
• A visibly improved safety culture integrated into daily operations.

Carolina Foods is an Equal Opportunity Employer. All qualified applicants will be considered regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Production Supervisor – Night Shift (6PM-6AM)

Location: Carolina Foods – Pineville, NC

Salary: $65,000 - $75,000 per year

$5,000 Hiring Bonus! (Half paid at 3 months & 6 months)

Join the Legacy – Build the Future!

Carolina Foods, the maker of Duchess Brand snacks and the creator of one of America’s first Honey Buns, has been delivering quality and innovation for over 80 years. As a leading manufacturer of sweet baked goods, including honey buns, baked pies, fried pies, and gem donuts, we are entering an exciting phase of growth and expansion. We are looking for motivated and experienced leaders to join our journey and help shape the future!

The Opportunity:

We are seeking a Production Supervisor – Night Shift to lead, coach, and inspire our production team in a fast-paced, high-volume food manufacturing environment. This hands-on role ensures the efficient production of our beloved products while maintaining the highest standards of quality, safety, and teamwork.

What You'll Do:

Lead & Manage – Supervise, schedule, and coordinate production team members to meet deadlines and quality standards.

Drive Performance – Monitor and improve production processes, ensuring efficiency, consistency, and adherence to company goals.

Ensure Compliance – Maintain GMP, SQF, and FDA standards, fostering a safe and sanitary work environment.

Develop & Motivate – Coach, train, and mentor employees, fostering a culture of continuous improvement and teamwork.

Optimize Operations – Troubleshoot issues, oversee raw material inventory, and collaborate with cross-functional teams to enhance productivity.

Enhance Safety & Quality – Promote safety awareness, enforce best practices, and ensure compliance with all OSHA and company regulations.

What We’re Looking For:

5+ years of manufacturing management experience (Food production preferred)

Hands-on experience with yeast-raised sweet breads in a bakery setting

Strong leadership skills – ability to motivate and inspire a team

Advanced problem-solving & decision-making skills

Tech-savvy – Familiarity with JD Edwards, SAP, IR scanner guns is a plus

Ability to lift up to 75 lbs., stand for extended periods, and work in a physically demanding environment

Bachelor’s degree preferred but not required

Why Join Carolina Foods?

Comprehensive Benefits Package – 401(k) with match, health, dental, vision, and life insurance

Employee Discounts on our delicious products

Career Growth & Advancement Opportunities

Be Part of a Growing Legacy – Help shape the future of an industry leader!

Schedule:

12-hour shifts (6PM-6AM) | 4-5 shifts per week

Night Shift | Weekends as needed

Ready to rise with us? Apply today and become a part of Carolina Foods’ next chapter of success!

Carolina Foods is an Equal Opportunity Employer. All qualified applicants will be considered regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.