Apera Jobs in Usa

1 positions found

Mechanical Design Engineer, Propulsion Integration
🏢 Apera
Salary not disclosed
San Jose, CA 1 week ago

Industry: Hybrid-Electric Aerospace / Advanced Aviation

Location: San Jose


About:

This role sits within a clean-sheet propulsion and vehicle integration programme based in California.


It is not a minor modification effort. The team is rethinking propulsion architecture at aircraft level, including generator integration, high-power electronics, energy distribution, and advanced thermal management, layered onto an existing aircraft platform.


The programme also carries a defence-focused dimension, with applications spanning ISR, distributed operations, and mission-adaptable configurations. Technically, this is a multidisciplinary systems integration challenge suited to engineers who want ownership at vehicle level rather than remaining at isolated component level.


Responsibilities:

  • Lead the design of structural elements and oversee propulsion system integration on full-scale prototype aircraft
  • Develop detailed metallic components and assemblies supporting propulsion attachment, structural interfaces, and overall system integration
  • Take ownership of the end-to-end prototype lifecycle including requirements definition, design, BOM creation, sourcing, assembly, and validation
  • Carry out structural calculations and hand analyses to validate load paths, safety margins, and interface performance
  • Perform finite element analysis on metallic structures and mounting systems to ensure design robustness
  • Engage with external suppliers to evaluate and select suitable COTS hardware such as mounts, brackets, and fastening solutions
  • Define and execute verification and validation test strategies, ensuring designs are proven through rigorous testing
  • Produce and review detailed engineering drawings, specifications, and technical documentation
  • Contribute to requirements capture, development, and traceability documentation
  • Manage supply chain activities and drive procurement efforts for owned hardware
  • Work closely with cross-functional engineering teams across multiple disciplines


Required Experience & Skills:

  • 5–15 years of relevant engineering experience
  • Bachelor’s degree in Mechanical Engineering or related discipline
  • Experience integrating and/or designing flight-critical hardware attached to primary aircraft structure
  • Strong proficiency in CAD tools such as NX or SolidWorks, with NX preferred
  • Experience managing large CAD assemblies within PLM environments such as Teamcenter
  • Solid understanding of load analysis, free body diagrams, and FEA methodologies
  • Demonstrated experience designing complex metallic components and welded assemblies
  • Strong knowledge of GD&T and creation of manufacturing-ready drawings
  • Familiarity with aerospace hardware specifications and standards
  • Hands-on engineering experience across multiple technical domains, particularly metallic and composite structures
  • Clear and effective communication skills


Desirable / Additional Qualifications:

  • Degree in Aerospace, Mechanical, Electrical Engineering, or equivalent technical field
  • Experience working with electric propulsion, powertrain systems, or broader aerospace systems
  • Strong understanding of full product development cycles including design phases, manufacturing, and global supply chain coordination
  • Experience using tools such as Jira and Confluence for project tracking and documentation
  • Background supporting vehicle development from early prototype phases through certification and production
  • Familiarity with Part 23 certification requirements and/or ARP4754A processes
Not Specified
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