Engineering Jobs in Chillicothe Illinois

Job Title: 3D Printing Technician

Location: Mossville, IL

Contract duration: 12 month contract with potential for extension or conversion

Job Summary

We are seeking a hands-on 3D Printing Technician to support daily production across SLS, SLA, LPBF, FDM, and DLS platforms. This role offers technical variety, daily problem-solving, and the opportunity to directly influence part quality, repeatability, and throughput in a dynamic, safety-focused engineering environment. You will work side-by-side with our engineering team to interpret build intent, execute precise machine turnovers, drive reliable post-processing, and continuously improve processes and workflow.

Position’s Contributions to Work Group:

• Prepare, start, and monitor additive manufacturing builds across multiple technologies. (e.g., SLS, LPBF, FDM, SLA, and DLS)
• Post process/finish parts and perform visual inspections against drawings/routers; identify common defects and document findings
• Package parts per site standards; protect, label, and hand off to shipping.
• Perform basic maintenance on equipment and escalate as needed.
• Maintain 5S; manage materials with correct labeling and storage.
• Communicate status/risks early; collaborate with engineers on root cause & prevention.

Qualifications:

Preferred

• Manufacturing or additive experience (professional or maker/hobbyist).
• Finishing/body work.
• Post processing/assembly

Physical Requirements

• Stand/sit for extended periods; perform repetitive operations.
• Lift up to 35 lbs.
• Close visual acuity for small parts/defects.

Education & Experience Required:

• Years of experience: 3-5 years – not necessarily relevant experience; any work exp
• Degree requirement: High School Diploma
• Do you accept internships as job experience: Yes
• Are there past or additional job titles or roles that would provide comparable background to this role: Any Technician role

Top 3 Skills

• Detail Oriented
• Time Management
• Mechanical Aptitude

Additional Technical Skills

(Desired)

• Familiar with Microsoft office suite

Soft Skills

(Desired)

• Any experience with assembly or finishing

Screening questions:

Do you now or in the future require sponsorship (e.g. H-1B)? Y/N

EEO and ADA Statement:

Consulting Solutions and its family of companies is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity or expression, pregnancy, age, national origin, disability status, genetic information, protected veteran status, or any other characteristic protected by law.

If you are a person with a disability needing assistance with the application or at any point in the hiring process, please contact us at:

PilotCBP Air Interdiction Agent

NEW RECRUITMENT AND RETENTION INCENTIVES!

Air and Marine Operations (AMO), a component of U.S. Customs and Border Protection (CBP), offers skilled Pilots interested in law enforcement an opportunity to work with an elite team of highly trained professionals whose camaraderie, pride, and purpose are hallmarks of their daily mission to protect America.

If you are looking for an exciting and rewarding career with excellent pay, exceptional federal benefits and job stability, now is the time to make your move: become an Air Interdiction Agent. AMO is actively recruiting for these full-time security-based opportunities with a streamlined application process. Notably, seasoned pilots and those with military training are in demandAPPLY TODAY!

DONT FORGET TO CHECK OUT THE INCENTIVES SEE SALARY SECTION BELOW!

Duty Locations

Locations are offered based on operational requirements, mission requirements, and critical agency hiring needs as determined by AMO. You must be willing to work at any duty location within the region you select to include but not limited to the following:

Southeast Region:Homestead, FL and CAMB:Aguadilla, PR

Southwest Region: Tucson and Yuma, AZ; San Diego, CA; El Paso, Laredo, and McAllen, TX

NASOC UAS locations:Sierra Vista, AZ; San Angelo, TX

Duties and Responsibilities

As an Air Interdiction Agent (AIA) you will perform aviation-based law enforcement operations for the detection, prevention, interdiction, and apprehension of terrorists, terrorist weapons, and other contraband and persons from illegally entering or attacking the United States. Typical duties include:

• Conducting air patrol, surveillance, and pursuit activities related to the interdiction of smuggled contraband via land vehicles, aircraft, or vessels.
• Monitoring behavior patterns and activities of suspect persons, vehicles, or vessels believed to be engaged in illegal activities.
• Collecting, refining, and analyzing strategic and tactical intelligence.
• Supporting search and rescue and humanitarian efforts.

Salary and Benefits

Begin your career as an Air Interdiction Agent (AIA) and make up to $85,270 to - $110,846 per year based on your qualifications for the GS-11 grade level and possible extra compensation based on your duty location (see below).

Recruitment Incentive:New hires may be eligible to receive a one-time Recruitment Incentive payout of $10,000 after completing Federal Law Enforcement Training Academy (FLETC) (1 year service agreement will need to be completed) (Recruitment Incentive is only available to new Federal employees as described in 5 CFR 575.102. Eligibility will be determined by Human Resources.)

Your starting salary will include Special Salary Rate (SSR); Law Enforcement Availability Pay (LEAP); Recruitment Incentive; and Retention Incentive.

This career ladder position has a grade level progression of GS-11, GS-12, and GS-13. You may be eligible for a promotion to the next higher grade level automatically (without re-applying) once you complete 52 weeks at each grade level (with supervisor approval).

Example of annual compensation for the first three years at our new-hire locations which are currently authorized to receive LEAP (amounts below include the SSR + LEAP).

• GS-11, 1st year annual pay - $106,588
• GS-12, 2nd year annual pay - $127,754
• GS-13, 3rd year annual pay - $151,918

Example of annual compensation for the first three years at our new-hire locations which are currently authorized to receive a 10% Retention Incentive (amounts below include the SSR + LEAP + 10% Retention Incentive UAS Sites: Sierra Vista, AZ; Grand Forks, ND; San Angelo, TX).

• GS-11, 1st year annual pay - $115,115
• GS-12, 2nd year annual pay - $137,974
• GS-13, 3rd year annual pay - $164,071

Example of annual compensation for the first three years at our new-hire locations which are currently authorized to receive a 25% Recruitment Incentive (amounts below include the SSR + LEAP + 25% Recruitment Incentive CAMB location only; Aguadilla, PR).

• GS-11, 1st year annual pay - $127,906
• GS-12, 2nd year annual pay - $153,305
• GS-13, 3rd year annual pay - $182,302

Retention Incentive: Retention Incentive is contingent on eligibility. Eligibility will be determined by Human Resources.

• RI: Retention Incentive (25% for UAS Sites, Sierra Vista, AZ, Grand Forks, ND, San Angelo, TX)

• RI: Retention Incentive (25% for Key West, FL)

RI: Retention Incentive (25% for Caribbean Air and Marine Branch (CAMB) and subordinate locations)

Air Interdiction Agents are eligible to select from an array of federal employment benefits that include health, dental and other insurance plans, a generous annual and sick leave program, and participation in the Thrift Savings Plan, a retirement plan akin to a traditional and ROTH 401(k) offering.

Qualifications

Experience:You qualify for the GS-11 grade level if you possess one (1) year of specialized professional aviation experience performing duties such as:

• Flying as a Pilot-in-Command or sole manipulator in an airplane and helicopter in all environments of flight, including night, poor weather, unfavorable terrain, low altitudes, or speed.
• Evaluating information rapidly and making judicious decisions promptly during in-flight operations.
• Developing strategies and coordinating aircraft and ground assets.
• Using information systems and databases to conduct information surveys, queries, update files and disseminate information.
• Experience may include Operation of an aircraft as Captain, Pilot in Command, Aircraft Commander, First Officer, Certified Flight Instructor, Second in Command, or Co-pilot.

Hiring Minimums:

Certification & Ratings: A current FAA Commercial or ATP Pilot Certification with one of the following ratings:

• Dual Rated: Airplane (Single-engine land or multi-engine land) with instrument rating AND Rotorcraft Helicopter with instrument rating.
• Airplane Rated: Airplane (Single-engine land or multi-engine land) with instrument.
• Helicopter Rated: Rotorcraft Helicopter with instrument rating.
• Equivalent military rating of the above at the time of application (eligibility based on military flight experience must provide official orders, forms or logbooks showing their status as a rated military pilot).

Flight Hours: Pilot Enter on Duty minimums are 1500 flight hours; (up to 500 hours can be waived, reducing the pilot enter on duty minimums to 1000 hours.

250 Pilot-in-Command hours; 75 Instrument hours; 75 Night hours (Flight Hour Waiver available, see Required Documents); and 100 Flight hours in the last 12 months This qualification requirement is currently being waived by OPM through August 5, 2025.

FAA Class 2 medical required for assessment dated within the last 12 calendar months; FAA Class 1, FAA Class 2 or Military medical flight clearance dated within the last 12 months qualifies to start the pre-employment process for the AIA position.

Apply at 750 hours total time: Applicants applying at 750 flight hours are required to obtain at least 1,000 flight hours (depending on the number of hours approved for a waiver) at their own expense before being able to attend the 3-part flight assessment. Applicants must still meet 250 Pilot-in-Command, 75 instrument, and 75-night hours (100 flight hours in the last 12 months. This qualification requirement is currently being waived by OPM through August 4, 2026)

UAS Flight Hours:Applicants may include UAS Predator A (MQ-1), Predator B (MQ-9) flight hours and Predator A (MQ-1), Predator B (MQ-9) or predator-based flight hours. These hours may be credited towards satisfying the ""Total flight time"" 1,500 flight hour requirement only. UAS hours do not count towards the 250 flight hours as a Pilot in Command, 75 flight hours Instrument, and 75 flight hours Night. Flight hour logbooks will be required at the time of your Flight Assessment for verification.

Other Requirements

Citizenship: You must be a U.S. Citizen to apply for this position.

Residency: You must have had primary U.S. residency (includes protectorates as declared under international law) for at least three of the last five years.

Age Requirement: Provisions of Public Laws 93-350 and 100-238 allow the imposition of a maximum age for initial appointment to a primary Law Enforcement Officer position within the Department of Homeland Security (DHS). In accordance with DHS Management Directive 251-03, the ""day before an individual's 37th birthday"" is the maximum age for original appointment to a position as a primary law enforcement officer within DHS. The age requirement is also necessary to ensure that you are able to complete the 20 years of applicable service for retirement.

NOTE: The Commissioner of CBP has approved a temporary increase in the maximum allowable age to 40 for original placement into an Air Interdiction Agent position.

Age Waiver: Creditable law enforcement officer service -Covered by Title 5 U.S.C. 8336(c) or Title 5 U.S.C. 8412(d), or creditable service covered by Title 5 U.S.C. 8401(36) (as a Customs and Border Protection Officer) on or after July 6, 2008, may be applied toward the maximum age requirement. This age restriction may not apply if you are currently serving in a federal civilian (not military) law enforcement position covered by Title 5 U.S.C. 8336(c) or Title 5 U.S.C. 8412(d).

Veterans' Preference Eligibility: To ensure compliance with statutes pertaining to the appointment of preference eligible veterans as determined by the Merit Systems Protection Board in its decisionIsabellav.Dept of State,the maximum age for original appointment articulated above shall not apply to the hiring of individuals entitled to veterans' preference eligibility under 5 U.S.C. 3312. You must submit proof of Veteran's Preference (DD-214 Member 4 Copy) at the time of application.

Training:This position has a training requirement. You may be required to successfully complete the training requirement as a condition of employment. Failure to successfully complete the required course(s) of training in accordance with CBP standards and policies will result in placement into either a former or different position, demotion, or separation as determined by management and appropriate procedures.

Travel Required: You may be expected to travel for this position based on operational needs.

How to Apply

There Are Three Ways to Apply to Become an Air Interdiction Agent:

• Fill out theAir Interdiction Agent applicant checklistand email it to a recruiter at along with a copy of your resume; OR

• Apply onUSAJOBS;OR

• Apply onAirline Apps.

Stay Updated Opt into CBPs talent repository (highly recommended) by selecting the Contact a Recruiter button. For Position of Interest select Air and Marine Operations, Air Interdiction Agent, then complete the pre-screening questions. Youll receive monthly emails with information about webinars, career expos, and future opportunities with AMO and CBP.

• Government & Military

Job Summary:

We are seeking a Systems Engineer with 3–5 years of experience in feature or system ownership within off-highway vehicle platforms. The ideal candidate will be responsible for defining, developing, and managing system-level requirements and supporting communication architecture using CAN or Ethernet-based networks.

Key Responsibilities:

• Own and manage system or feature development from concept through validation.
• Generate high-level requirements and decompose them into detailed functional and technical requirements.
• Break down complex features into structured system requirements.
• Collaborate with cross-functional teams including software, hardware, validation, and controls.
• Support system architecture definition for off-highway vehicle applications.
• Work with CAN and/or Ethernet-based communication networks.
• Participate in system integration, validation, and issue resolution activities.
• Ensure traceability of requirements and compliance with system standards.
• Support documentation, reviews, and change management processes.

Required Qualifications:

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Systems Engineering, or related field.
• 3–5 years of experience in systems engineering or feature ownership.
• Experience in off-highway, heavy equipment, or automotive domain.
• Strong experience in requirements generation and requirement decomposition.
• Knowledge of CAN (Controller Area Network) and/or Ethernet communication protocols.
• Understanding of system lifecycle processes (V-model preferred).
• Strong analytical and communication skills.

Preferred Skills:

• Experience with requirement management tools (DOORS, Polarion, etc.).
• Knowledge of embedded systems and control systems.
• Exposure to diagnostics and network architecture.
• Familiarity with safety standards and system validation processes

Job Title: Mechanical Engineer (Thermal Systems Engineer)

Location: Mossville, IL (onsite)

Duration: 12 months contract with possibility to extend

Pay range: $44/hr to $49/hr on W2 (all inclusive)

Position Summary:

The Senior Thermal Systems Engineer will lead the design, analysis, and development of thermal systems for battery modules. This includes performing CAE, maturing current designs, developing new concepts, and supporting technology advancement to ensure robust, efficient thermal performance.

Key Responsibilities

Thermal System & Product Design

• Lead the design and development of battery module thermal systems and associated components.
• Conduct CAE simulations using tools such as FlowEFD, Ansys, or Star‑CCM+.
• Mature ongoing thermal system designs to drawing release and final production.
• Develop new thermal concepts and drive continuous improvements across the product lifecycle.

Project Ownership

• Take extreme ownership of assigned components—from initial concept through design, manufacturing, validation, and production release.
• Ensure high‑quality, reliable designs that meet performance and safety requirements.

Cross‑Functional Collaboration

• Partner daily with the battery module and battery system engineering teams.
• Support new technology development initiatives and integration efforts.

Required Qualifications

• Bachelor’s degree in Mechanical Engineering, Thermal Engineering, or a related discipline
• (Master’s degree acceptable with 6+ years relevant experience)
• 8+ years of industry experience in mechanical or thermal system design

Strong background in:

• Battery module/pack thermal design
• Thermal system integration
• CAE tools: FlowEFD, Ansys, Star‑CCM+
• No two‑year degrees accepted
• Internships do not count as part of required experience
• Experience in similar roles such as Senior Mechanical Design Engineer

Additional Technical Requirements

Required

• Thermal engineering fundamentals
• Mechanical engineering principles

Desired

• Experience in battery technologies and advanced energy storage systems
• Understanding of manufacturing processes for thermal components

Soft Skills

• Strong team player with a collaborative mindset
• Highly self‑motivated and proactive
• Willingness to take ownership and drive projects to completion

Electrical Engineer 3 – Electronic Components

Mossville, IL

Role:

The Electronic component project engineer is responsible for executing component‑ and system‑level sustainment, obsolescence mitigation, and design control activities for legacy electronic products.

Responsibilities:

• Project Execution and Technical Leadership:
• Execute assigned legacy sustainment and obsolescence mitigation tasks/projects in alignment with approved plans
• Own technical deliverables for assigned components or design families, including analysis, documentation, and reviews
• Support project schedules by completing tasks on time and escalating risks or blockers early
• Maintain accurate engineering records and documentation
• Component Sustainment and Obsolescence Support:
• Identify and assess risks related to component end‑of‑life, supplier discontinuations, and long lead‑time parts
• Support mitigation activities such as component Last time buys, alternate part identification, and redesign efforts
• Maintain and update component sustainment plans and lifecycle status using proprietary tools.
• Design Control and Engineering Governance:
• Execute tasks under established design control processes, including documentation updates and technical reviews
• Support design control transfers, supplier changes, and engineering ownership transitions
• Prepare engineering evidence to support design decisions, design deviations, or change approvals
• Ensure engineering outputs meet design control and documentation standards
• Validation and Technical Analysis:
• Support component and system validation activities, including EMC, vibration, environmental, and functional testing
• Coordinate with internal and external labs to execute test plans and collect results
• Analyze test data and summarize findings to support sustainment or replacement decisions
• Utilize standard engineering tools and validation equipment as required
• Participate in NPI review meetings and provide validation coverage and test results to stake holders
• Supplier & Cross -Functional Collaboration:
• Work with suppliers to resolve technical issues and phase‑out notifications
• Support supplier assessments and technical reviews as needed
• Collaborate with system teams, quality, supply chain, and manufacturing partners
• Participate in project reviews, design reviews, and sustainment meetings
• Quality, Compliance & Continuous Improvement
• Support regulatory and compliance activities (e.g., RoHS, CE, and other applicable standards)
• Contribute to quality improvement initiatives and corrective action efforts

Identify opportunities to improve data quality, processes, and engineering execution

Education & Experience Required:

• Years of experience: 4 years
• Degree requirement: Bachelors or Masters
• Do you accept internships as job experience: No
• Are there past or additional job titles or roles that would provide comparable background to this role: No

Top 3 Skills

Experience working in NPI projects

Component obsolescence and sustainment knowledge

Communication skills

Additional Technical Skills

Electronic systems knowledge

Soft Skills

Communication skills, Agile

Education & Experience Required:

• Years of experience: 2-4 years in the manufacturing industry.
• Degree requirement: Bachelor's degree or equivalent work experience

Top 3 Skills

• Attention to details
• Communication in both verbal and writing
• Team player

Additional Technical Skills

(Required)

• Data collection analysis
• Problem solving and critical thinking
• Blueprint reading
• Gages and measurements
• MS Office Software (Outlook/Excel/Word/PowerPoint)
• Knowledge of internal combustion engines

(Desired)

• Bachelor's degree in engineering/technology/science
• ASQ CQE certification

Soft Skills

(Required)

• Positive attitude, calm and patient, can handle urgent issues under stress.

Mechanical Engineer- Hydraulics Test

Mossville, IL

Education & Experience Required:

• Years of experience: 3-7 years depending on BS or MS
• Degree requirement: Four years technical degree, Engineering or Technology
• Do you accept internships as job experience: yes
• Are there past or additional job titles or roles that would provide comparable background to this role:

Top 3 Skills

• Hands on mechanical and/or electrical
• Data analysis
• Failure analysis

Additional Technical Skills

• Mechanical,
• Hydraulics, testing, design

Soft Skills

• Organized, clients focus, able to work with engineers and shop personnel. Written and verbal communication.
• Project management,

Requirements:

3 + years experience with embedded C/C++ with Datalink, wireless, wifi, canalyzer, canope Position’s Contributions to Work Group:

Responsible for performing and leading the requirements, design, development, & test of network communication and foundational information software used in embedded systems on Caterpillar machine & industrial applications for Common Services and Network Solutions team. The Software developer and designer will develop embedded ‘C’ and/or C++ code software solutions to meet system requirements. This job involves developing and using system requirements to design, develop, and test software components used in machine control platforms, engine control platforms, display, and telematics platforms. Specific responsibilities include requirements development and analysis, software design, software implementation, interface between software layers, and development/execution of test procedures. Additional responsibilities may include interfaces between hardware and software as well as evaluating operational performance of an overall system. The software components must comply with the software architecture standards and all work will be performed as part of the existing team following a common process. The software will include components for Data Link and Common Services (e.g.,Data link protocol implementations, Diagnostics, Hardware Abstraction Layer and Information services)

-

Reason/motivation for request:

- Addition

Candidate Value Proposition

· Why Caterpillar?

· For this role within your business group – what stands out about this opportunity (ex – exposure, skill development, etc)?

Why Caterpillar? “Whether it be ground-breaking products, best in class solutions or a lifelong career, you can build what matters to you at Caterpillar. With 150 locations in countries around the world, what you create at Caterpillar travels and helps people around the world. You can collaborate with the best minds in the industry, complete meaningful work and continuously grow and develop through our various opportunities. Here, you can do the work that matters.”

Why this Role?

Typical Day or Week in the Role

· Typical task breakdown and rhythm

· Interaction level with team

· Team Structure

· Work environment description

Typical task breakdown:

- Work on project with mentor and team- This would include requirements, design , code and testing of software in C or C++.

Interaction with team:

-

Work environment:

- In office 5 days

Candidate Requirements

· Years of experience required

· Degrees or certifications required

· Top 3 Skills

· Disqualifiers/Overqualifications

· Performance indicators

Education & Experience Required:

- Requires a minimum of Bachelor’s degree in Electrical, Electronics or Computer Engineering or Computer Science

- 2 years experience

- Will consider Master's Degree or above applicable project/internship work toward years' experience but durations must be listed for each on resume with 1 year of experience

- Design and coding of C and or C++ experience - minimum three years' experience.

Technical Skills

- Demonstrated depth of experience developing software in Embedded C and/or C++ - minimum three years' experience.

(Desired)

- Knowledge of machine systems or mechanical knowledge.

Soft Skills

- Great communication and teamwork

- Problem solving skills

- Customer service and interpersonal skills

Classification: Public

Role- Testing Engiener

Location- Mossville, Il

Exp- 5 years

Keyskills- Hardware Testing, Engine Testing, Suspension Testing,

It’s a Test Execution role

Top Candidates will also have:

• Test execution experience with chargers, invertors, high voltage systems, or complex systems like engines, drivetrains, transmissions, etc.

Education & Experience Required:

• Years of experience: 5-7 years

Degree requirement: Bachelor’s degree in Mechanical or Electrical Engineering

• Do you accept internships as job experience: Yes, if internship experience was directly applicable to the job experience and skills needed for this role.
• Are there past or additional job titles or roles that would provide comparable background to this role:

Top 3 Skills

Demonstrated passion for SAFETY.

Demonstrated attention to detail, observation skills.

Demonstrated ability to Analyze Data effectively.

Additional Technical Skills

(Required)

• At least 2-7 years of previous relevant hardware testing experience. Someone with only software testing experience will NOT be considered.

(Desired)

• Demonstrated ability to ensure test data quality expectations are met and documented appropriately.

Job Overview:

We are seeking two skilled Software Engineers with strong C++ and Linux expertise to join our team in Mossville. The ideal candidate will have 3–5 years of experience in software development, with a strong preference for candidates who have hands-on experience in robotics and ROS (Robot Operating System).

If a candidate has 1+ years of solid ROS/robotics experience, they will also be considered.

Key Responsibilities:

• Develop, implement, and maintain software applications using C++
• Work in a Linux development environment
• Design and develop software components for robotics systems
• Integrate and test applications within ROS frameworks
• Debug, optimize, and enhance system performance
• Collaborate with cross-functional engineering teams

Required Qualifications:

• 3–5 years of professional software development experience
• Strong programming skills in C++
• Hands-on experience working in Linux environments
• Experience with ROS (Robot Operating System)
• Understanding of software architecture and system integration

Preferred Qualifications:

• Background in Robotics (highly preferred)
• Experience working in autonomous systems or machine control environments
• Prior experience with Cat AIS (Asset Intelligence Systems) – a plus
• Experience working with large industrial or heavy equipment systems

Job Description – Hydraulic Test Engineer

Location: Mossville, IL (On-site)

Duration: 12+ Month Contract

About the Role

We are seeking a skilled Hydraulic Test Engineer to support hydraulic testing and mechanical system validation projects. This role involves hands-on testing, data analysis, and collaboration with engineering and lab teams to improve product performance and reliability.

This is an excellent opportunity to gain exposure to advanced hydraulic components and machine subsystems while working in a dynamic lab environment.

Key Responsibilities

• Lead hydraulic component and subsystem testing from planning through final reporting
• Research, design, and test mechanical systems, tools, and equipment
• Analyze customer specifications and determine project feasibility
• Investigate equipment failures and perform root cause analysis
• Provide recommendations to improve system performance and reliability
• Support structural design development using CAD tools
• Prepare technical documentation and test reports

Required Qualifications

• Bachelor’s degree in mechanical engineering, Electrical Engineering, or related technical field
• 5–7 years of relevant engineering experience
• Strong hands-on mechanical and/or electrical troubleshooting experience
• Experience with data analysis and interpretation
• Knowledge of failure analysis and root cause investigation
• Ability to read and interpret engineering drawings and schematics
• Strong communication and collaboration skills

Preferred Qualifications

• Experience working with hydraulic systems or fluid power components
• Background in product or component testing
• CAD design experience
• Exposure to project management