Engineering Jobs in Idaville, PA

2 positions found

Heat Treat Process Engineering Supervisor
✦ New
Salary not disclosed
Biglerville, PA 1 day ago

We're seeking a knowledgeable and detail-oriented Heat Treat Process Engineering Supervisor to lead and support all aspects of the heat treatment operations with a focus on quality, compliance, and continuous improvement.


POSITION SUMMARY:

The Heat Treat Process Engineering Supervisor serves as a technical expert responsible for ensuring the proper thermal processing of materials to meet metallurgical and production requirements meeting all CQI-9 requirements. This role includes overseeing furnace operations, audits, documentation, process control, equipment maintenance, and continuous improvement initiatives.


The ideal candidate will have strong metallurgical knowledge, heat treat process experience, the ability to troubleshoot equipment and process issues, and the ability to manage compliance in a dynamic manufacturing environment. This role has direct supervisory responsibility for Lab Technicians, including scheduling, performance management, training, and ensuring compliance with laboratory testing standards and metallurgical validation requirements.


ESSENTIAL DUTIES (Complete):

  • Oversee and manage daily heat treat operations including carburizing, hardening, tempering, and stress relieving
  • Ensure compliance with AIAG CQI-9: Heat Treat System Assessment (HTSA) and other applicable standards
  • Implement and maintain heat treat process control plans per AIAG guidelines
  • Conduct and lead CQI-9 self-assessments, audits, and ensure closure of gaps and non-conformances
  • Ensure proper setup, calibration, and operation of furnaces and quench systems
  • Monitor thermal cycles and maintain control charts, pyrometry data, and process records per CQI-9
  • Support system accuracy tests (SAT), temperature uniformity surveys (TUS), and instrumentation calibration activities
  • Ensure all documentation meets internal and customer-specific AIAG compliance requirements
  • Collaborate with Engineering, Maintenance, and Quality to address process improvements and problem-solving
  • Perform metallurgical inspections including hardness testing and microstructure verification
  • Provide technical guidance to operators and maintenance personnel on best practices
  • Develop and optimize heat treat process parameters including atmosphere control, quench severity, and thermal cycle design to meet metallurgical and dimensional requirements
  • Atmosphere verification (Carbon Potential, Dew Point, etc.)
  • Distortion Mitigation Strategy
  • Develop, implement, and maintain training programs to ensure team competency on heat treat systems and compliance
  • Lead root cause analysis and corrective action efforts for heat treat-related non-conformities
  • Utilize Lean Six Sigma principles to drive cost reduction, efficiency, and quality improvements
  • Maintain proper traceability and process documentation for internal and external audits
  • Provide technical direction for furnace troubleshooting, repair validation, and upgrade initiatives in coordination with Maintenance
  • Perform other duties as assigned or required in support of production and quality goals
  • Directly supervise Lab Technicians, including daily work assignments and workload balancing
  • Approve timecards, PTO, and manage attendance
  • Perform other duties as assigned or required in support of production and quality goals


CORE COMPETENCIES:

  • Action oriented: Demonstrates ownership in solving process and compliance issues
  • Self-Motivated: Demonstrates ability to take initiative and drive to achieve results. Proactively drives conformance with CQI-9 requirements and continuous improvement
  • Accountability: Demonstrates ability to take responsibility and maintains sense of ownership and follow through on commitments. Sets high standards of performance.
  • Communication: Demonstrates ability to convey and distribute information effectively and encompass strong speaking, presentation, written and listening skills. Ability to create an environment for open communication, and communicates clearly across departments regarding heat treat and compliance status
  • Teamwork: Demonstrates ability to work well with others to accomplish common goals and build a positive climate and trusting relationships within teams.
  • Leadership: Demonstrates ability to give direction, motivate, manage and reward performance, provide constructive feedback and foster individual professional development. Trains and guides operators to follow standard operating procedures and compliance guidelines
  • Reliability: Demonstrates dependability, accountability and trust. Follows processes and meets commitments. Delivers consistent process performance and regulatory documentation
  • Decision-making: Demonstrates ability to discover opportunities in challenges, seek profit and sustainable growth, make courageous while sound decisions and demonstrate a good business understanding. Applies analytical skills and CQI-9 knowledge to make data-driven decisions


KNOWLEDGE, SKILLS & ABILITIES:

  • Thorough understanding of heat treatment principles, metallurgy, and thermal processing equipment
  • Working knowledge of CQI-9 audits, checklists, gap closures, and AIAG documentation practices
  • Familiarity with control system troubleshooting, PLCs, HMIs, and data logging
  • Ability to supervise, mentor, and train heat treat personnel on compliance, safety, and process controls
  • Skilled in conducting microstructure analysis and hardness testing to validate process results
  • Strong organizational and record-keeping skills for always maintaining audit-readiness
  • Proficiency in Lean Manufacturing, 5S, and Continuous Improvement
  • Physically capable of working in a high-temperature, industrial environment
  • Commitment to upholding process integrity and product conformance to specification


WORKING ENVIRONMENTAL CONDITIONS:

  • Work involves exposure to high-temperature equipment, hot surfaces, and industrial environments. May encounter fumes, noise, and moving machinery. Personal protective equipment (PPE), including heat-resistant gloves, face protection, and hearing protection, is required. Occasional exposure to quenchants, chemicals, and elevated platforms is expected. Safety training and environmental awareness are critical components of the role.


SUPERVISORY RESPONSIBILITY:

  • This role has direct supervisory responsibilities.


The demands described here represent those that an employee must meet to perform the essential functions of this job successfully. Reasonable accommodations may be made to enable individuals with disabilities to perform these functions.



QUALIFICATIONS:

  • Bachelors degree in Mechanical, Materials, Metallurgical, or Manufacturing Engineering required.
  • Materials Science or Metallurgical Engineering preferred
  • 7+ years of hands-on heat treat or metallurgical experience, preferably in automotive or aerospace manufacturing
  • Demonstrated knowledge and application of CQI-9 Heat Treat System Assessment requirements
  • Familiarity with AIAG standards and automotive core tools (APQP, PPAP, FMEA, SPC, MSA)
  • Experience conducting and documenting SAT, TUS, and other pyrometry-related activities
  • Experience operating batch and continuous furnaces, quench systems, and thermal processing equipment
  • Demonstrates ability to directly supervise lab personnel including assigning work, evaluating performance, managing corrective actions, and developing team capabilities.
  • Creates accountability, enforces standards, and drives measurable performance improvements.
  • Proficient in hardness testing, blueprint reading, GD&T, and metallurgical inspection techniques
  • Strong computer skills including Microsoft Office and plant data collection systems
  • Excellent troubleshooting, documentation, and analytical skills
  • Commitment to safety, quality, and environmental standards
  • Ability to lead and train team members on technical and compliance-related topics
  • Ability to work independently, manage multiple tasks, and prioritize effectively



Compensation details: 96 Yearly Salary


PI34bc9acf25ca-26289-39818891

Not Specified
Nuclear Engineer
Salary not disclosed

Job Title : Nuclear Engineer (Naval Reactors Engineer) Category / Component : Officer • Active Overview Design, regulate, and oversee the Navy's nuclear propulsion program, including reactor design, fleet operations, and eventual defueling and decommissioning of nuclear powered ships and submarines from Naval Reactors Headquarters and associated Department of Energy laboratories and shipyards.

Key Responsibilities Provide technical direction in areas such as reactor and fluid systems design, reactor physics, materials development, component design for steam generators, pumps, and valves, instrumentation and control for reactor and propulsion plants, testing and quality control, radiation shielding, and chemistry and radiological controls; review designs and analyses from laboratories, shipyards, and industry partners; coordinate with fleet units to ensure safe and reliable nuclear plant operation.

What to Expect Assume significant technical responsibility early in your career as part of a lean headquarters staff; work primarily in an analytical and oversight role rather than operating plants at sea; balance long term engineering projects with time sensitive fleet and shipyard issues; frequent coordination with senior civilian engineers, naval officers, and technical teams; high expectations for attention to detail, judgment, and written and oral communication.

Work Environment Work mainly at Naval Reactors Headquarters in the Washington, District of Columbia area with regular engagement with Department of Energy laboratories, nuclear training sites, shipyards, and nuclear powered ships and submarines; office based work that includes document reviews, technical meetings, inspections, and site visits rather than day to day shipboard watchstanding.

Pathways, Training & Advancement Officer commissioning through programs such as Officer Candidate School or the Nuclear Propulsion Officer Candidate program followed by a structured technical qualification program at Naval Reactors; rotational exposure to laboratories, prototypes, shipyards, and fleet support issues; progressive responsibility leading projects and becoming a subject matter expert, with opportunities for professional military education and advanced graduate study in technical fields.

Entry through the Nuclear Propulsion Officer Candidate program for qualified college students and recent graduates, or selection via Officer Candidate School for those who already hold qualifying degrees; all applicants must meet Nuclear Propulsion Program academic and technical screening standards in addition to general officer commissioning requirements.

Qualifications All Navy jobs require meeting general enlistment or commissioning standards, which typically include: Eligibility to serve in the United States Navy, which may involve United States citizenship or other legal residency and work status, depending on the program and current law and policy A high school diploma or equivalent for enlisted positions, and a bachelor's or qualifying professional degree for officer positions Meeting age limits that vary by program and are set in law and Navy policy.

Some communities have more restrictive age ranges Meeting medical, vision, and dental standards, including body composition and physical fitness requirements, with some jobs requiring more demanding standards Meeting character and conduct standards, including background screening Achieving required test scores for your program, such as the Armed Services Vocational Aptitude Battery for enlisted roles or officer qualification tests for officer programs Eligibility for a security clearance when required for your rating or designator Additional qualifications can include specific skills, education, licensure, or experience that are unique to a job or community and will be reviewed with you by a recruiter.

Additional qualifications for this job may include: Completion of a rigorous technical degree in engineering, physics, mathematics, or a closely related field that includes strong backgrounds in calculus and physics; outstanding academic record, particularly in technical coursework; United States citizenship and eligibility for a high level security clearance; strong technical aptitude and comfort with detailed analytical work.

Education Education benefits are available through standard Navy programs such as Tuition Assistance, the Post-9/11 GI Bill, ACE-recommended college credit for Navy training, Navy COOL-funded certifications, USMAP apprenticeships, and other Navy College Program opportunities.

Specific options depend on the Sailor's status, training, and current Navy policy.

Pay, Benefits & Service Pay, benefits, and service commitments follow standard Navy Active and/or Reserve policies for this type of role, including basic pay, allowances when eligible, health coverage, and retirement options.

Exact entitlements, special pays, and service obligations depend on program, component, years of service, and current law and Navy guidance.

Incentives Incentives such as bonuses, special pays, and loan repayment may be available at times for specific ratings or communities, but they change frequently and cannot be guaranteed.

Applicants must confirm current incentives and eligibility with an official Navy recruiter or authoritative Navy source.

Notes and Disclaimers This description is a general overview of typical duties, training, and opportunities in this community.

It does not replace official Navy instructions, policies, or contracts and does not guarantee specific assignments, training, incentives, or outcomes.

Actual opportunities depend on Navy needs, individual performance, screening results, and current law and policy.

Not Specified
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